Battery Cable Specifications

[LegionPiper]

Hi there folks,

I had a run through the TMs and could not find a reference to the sizes and lengths of the Battery Cables ?
They look like they might be 1/0 Gauge ?

Does anyone know how much Current is pulled by the Starter when it's cranking ?

Finally, has anyone installed accessories that required 4 or 2 Gauge wire that needed to be attached to the POS side ?
How did you approach it ?

Thanks

[John Mc]

I don't know the answer to this, but the required cable size will most likely be different for a 12V vs a 24V system

[LegionPiper]

Thanks John !

I've hunted around as I vaguely recall someone posting directions on how to build new cables.
It sure would be nice to track down a TM 9-1808A-2 Electrical System book.

I was able to find the following:
" #2 grade fine stranded cable would be plenty in a typical stock M37 application "
" Check out NAPA as they have the #2.0 they are 7/16 DIAM."

( My truck is still 24v )

[NAM VET]

suggest just taking your needed length to a local alternator/starter rebuild shop, and let them make up what you need. They have all the big crimping tools to do it. NV

[Sal]

I used 2/0 welding cable on mine. Welding cable has many more smaller strands and is more flexible and carries more current. But the insulation is thinner then on your normal Battery cables.

[NAM VET]

on most of my truck's wiring, small gage to big gage, I protect with one sort or another protective wrap or covering. Lots of choices, and use grommets if I need to pass thru a steel panel. Plus lots of "holders" with stainelsss small bolts, drilled and tapped. NV