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Tim Way
unregistered user
23-Mar-05, 12:15 PM (pst)
 
"NP200 question"
 
   I posted this over on the Power Wagon Forum and didn't get any real answers so I thought I'd ask you all as well....hope you can help!

I've been reading about folks modifying the shift rails on the NP205 transfer cases to do one of two things:

1: Turn the 205 into a twin stick transfer case that behaves like the NP200; one stick = 2wd/4wd and the second stick = Hi-N-Lo

2: Turn the 205 into a twin stick transfer case that allows individual axle control (one lever is Hi-N-Lo for the rear axle and the other lever is Hi-N-Lo for the front) allowing rear wheel drive, front wheel drive, rear hi, front lo etc..

Here is an article on how it's done to an NP205:
http://ivanribic.clubfte.com/page2.html

I've also read somewhere that the NP200 is the grand daddy of the 205 which begs the question; can the NP200 be modified for individual axle control? The only difference I can see in the operation of both saces is that the NP200 doesn't really have a Neutral position...which could be the gating factor?

I know that neither the 200 or the 205 are designed to do this, but the 205 can be modified to allow individual axle control. Is the 200 similar enough to allow the same thing?

Thanks in advance!
Tim Way
Albuquerque, NM


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MSeriesRebuild
Member since 3-Aug-04
454 posts
23-Mar-05, 03:43 PM (pst)
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1. "RE: NP200 question"
In response to message #0
 
   >I posted this over on the Power Wagon Forum and didn't get
>any real answers so I thought I'd ask you all as
>well....hope you can help!
>
>I've been reading about folks modifying the shift rails on
>the NP205 transfer cases to do one of two things:
>
>1: Turn the 205 into a twin stick transfer case that behaves
>like the NP200; one stick = 2wd/4wd and the second stick =
>Hi-N-Lo
>
>2: Turn the 205 into a twin stick transfer case that allows
>individual axle control (one lever is Hi-N-Lo for the rear
>axle and the other lever is Hi-N-Lo for the front) allowing
>rear wheel drive, front wheel drive, rear hi, front lo etc..
>
>Here is an article on how it's done to an NP205:
>http://ivanribic.clubfte.com/page2.html
>
>I've also read somewhere that the NP200 is the grand daddy
>of the 205 which begs the question; can the NP200 be
>modified for individual axle control? The only difference I
>can see in the operation of both saces is that the NP200
>doesn't really have a Neutral position...which could be the
>gating factor?
>
>I know that neither the 200 or the 205 are designed to do
>this, but the 205 can be modified to allow individual axle
>control. Is the 200 similar enough to allow the same thing?
>
>Thanks in advance!
>Tim Way
>Albuquerque, NM

The shift shaft control rods on an M37 can be adjusted so you can achieve a hi & lo in both 2 & 4 wheel drive positions. I can easily do it, however don't recommend it, reason being you can easily over load 1 axle in low range. The use of low range is recommended only with both front & rear axles engaged.

www.mseriesrebuild.com
Charles Talbert


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Tim Way
unregistered user
23-Mar-05, 04:04 PM (pst)
 
2. "RE: NP200 question"
In response to message #1
 
   Thanks Charles!

My truck is pretty much off road/trail truck only, that's why I want this mod. I would really like the ability of front wheel drive only so I can possibly decrease my turning radius on the trail....maybe

I understand that low range on one axle creates a TON of stress, but I'm still running a flat head so I'm probably a little less prone to axle snap than if I had a diesel or a V8. Not immune to axle snap, just less prone

You said that the rails can be modified to allow hi and lo range in two or four wheel drive. Would this mod also allow individual control over each axle; enabling front wheel drive?

Are the modifications you talk about the same or similar to the omds done to the NP205 in the article I posted?

Thanks again!
Tim


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MSeriesRebuild
Member since 3-Aug-04
454 posts
23-Mar-05, 07:40 PM (pst)
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3. "RE: NP200 question"
In response to message #2
 
   >Thanks Charles!
>
>My truck is pretty much off road/trail truck only, that's
>why I want this mod. I would really like the ability of
>front wheel drive only so I can possibly decrease my turning
>radius on the trail....maybe
>
>I understand that low range on one axle creates a TON of
>stress, but I'm still running a flat head so I'm probably a
>little less prone to axle snap than if I had a diesel or a
>V8. Not immune to axle snap, just less prone
>
>You said that the rails can be modified to allow hi and lo
>range in two or four wheel drive. Would this mod also allow
>individual control over each axle; enabling front wheel
>drive?
>
>Are the modifications you talk about the same or similar to
>the omds done to the NP205 in the article I posted?
>
>Thanks again!
>Tim

It's not a rail modification I was speaking of, but simply an adjustment on the rail linkage control rod. This will move the position of the front wheel drive lever rearward allowing the high & low lever room to engage both positions without the front axle being engaged. What I'm saying is you can use low range with only the rear axle. There is no way to disengage the rear axle & engage the front axle only without major & expensive modification.

www.mseriesrebuild.com
Charles Talbert


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Tim Way
unregistered user
23-Mar-05, 08:30 PM (pst)
 
4. "RE: NP200 question"
In response to message #3
 
   That makes perfect sense. I figured that would be relativley easy....relatively

Thanks a lot Charles, I really appreciate your time!!!

Tim


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Lee Alessi
unregistered user
24-Mar-05, 05:55 AM (pst)
 
5. "RE: NP200 question"
In response to message #4
 
   i am running a np205 in my m715 with a dana 60 and an electrac (limited slip when the switch is off) and 38" tires.. offroad i can turn sharper than a stock chevrolet blazer when i am in 2wd front low. blazers are known around here for tight turning radius....


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Tim Way
unregistered user
24-Mar-05, 09:20 AM (pst)
 
6. "RE: NP200 question"
In response to message #5
 
   Thanks Lee!

That's exactly what I want to be able to do. Do you know if the NP205 can support the off center rear axle of the M37? If I can't get the NP200 to work, and end up going to an NP205, I'd like to be able to keep the offset rear axle if possible.

I can only afford one upgrade at a time

Thanks again!
Tim


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Greg S
Member since 2-Aug-04
8 posts
24-Mar-05, 05:20 PM (pst)
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7. "RE: NP200 question"
In response to message #6
 
   Tim,

Check out this link, I think it covers what you are looking to do.

http://www.pirate4x4.com/forum/showthread.php?t=34892


Greg Schoenheider

'53 M37 with Cummins 6bt
MVPA


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Keith
unregistered user
25-Mar-05, 08:15 AM (pst)
 
8. "RE: NP200 question"
In response to message #7
 
   Charlie has not posted on these boards for a while, but you will notice on that www.irate.com string that he was talking future tense - rather than something he had already done. As I recall he then tried to what he was talking about and then found out it did not work.

A machinist I know of tried the same thing and realized that you could only have 2 wheel low and 4 wheel low, without any neutral or high range.


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Keith
unregistered user
25-Mar-05, 08:51 AM (pst)
 
9. "RE: NP200 question"
In response to message #8
 
   I neglected to say that Charlie has contibuted much to this hobby, is a smart guy, and I appreciated his posts and info. Still, none of us are right all of the time, including me. I note comments about how the Cummins 6bt would not fit in an M37 (http://www.dodgepowerwagon.com/best/diesel.html) although both Greg Schoenheider and Chris Godfrey are now running those engines in their M37s.


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Mike C.
unregistered user
25-Mar-05, 09:49 AM (pst)
 
10. "RE: NP200 question"
In response to message #9
 
   Are there any pics of these two jobs ?

Regards,

Mike C.


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Tim Way
unregistered user
25-Mar-05, 09:56 AM (pst)
 
11. "RE: NP200 question"
In response to message #9
 
   Greg,

WOW! Thanks a TON for that link! That's exactly whaty I was looking for....although it appears that what I wanted to do won't work. But it is good to know that I have other options.

Keith,

Thank you for the additional info! Yes, Charlie has contributed a whole bunch to the hobby. Does anyone know if he is still working on these trucks? I haven't seen his name on the forums in years....

When you said that Charlie "found that it didn't work". Are you refering to the off-center NP205 ouput? If so, do you know why?

Someday, after I've won the lottery (or all 4 of my kids move out) , I'd like to convert to V8, 5 speed, NP203/205 combo x-fer case.

From what I've gathered so far, if I keep the off-set rear end, I can't get individual axle control from the 205. I can get individual axle control if I use the centered output of the 205. The only way to do that is an axle swap. The only axle that I think would work for such a a swap is a 3/4 ton WC rear axle, but I think I'd have to have it cut down for width...right?

This is all a pipe dream at this point, but hey, you gotta have a dream right? I am on the downhill slide when it comes to the kids....5 years left before all 4 are gone Until then I have permission to "gather parts", make plans and remain in a holding pattern....

Thanks again guys! I truly appreciate all of your help!!
Tim


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Keith
unregistered user
25-Mar-05, 11:12 AM (pst)
 
12. "RE: NP200 question"
In response to message #11
 
   Tim,
I cannot articulate the reasons that putting the 200 guts into the 205 case to get the offset rear output does not work, but those more savvy than me on this say you not only do not get individual axle control, but no neutral or high range either. I really wanted to do this to keep my offset rear end and still set up a 203/205 doubler, but it is a no-go.

While the 3/4 ton centered rear axle is an option (uglytruckling.com), putting a smaller ring gear rear end with smaller 60 year old axle shafts into an M37 which will receive a re-power (more torque) and possibly lower t-case gears (read even more torque)does not make sense to me, aside from the issue of whether keeping Budd rims is worth this approach. Start loading stock WC or M37 axles with all of the torque via individual axle control, and you better have spare axle shafts stocked like cord wood.

Another way to go is to use a stronger and cheaper centered rear axle (14 Bolt, Dana 60, 70, 80) and then do the machine work to the hubs necessary to use the seldom round Budd rims. Joe in Nevada did this with a 14 Bolt, but again I think this is a lot of work and $$ just to end up with a original looking rims.

As to the 5 speed and low t-case plan, while I am gung-ho about low t-case gears, I have to admit that using a NV4500 with 6.34 first gear and .73 OD fifth, a stock 2-to-1 t-case, and stock 5.83 gears gives you an effective high range similar to using 4.10 axle gears (5.83 x .70) while retaining a decent low range for the trail (6.34 x 1.96 x 5.83 = 72.44 "crawl ratio").

The up-side to your parts gathering time frame is that you have the luxury of waiting for good deals to come along, such as that grand-ma owned low mileage donor sedan with the strong 360 which does NOT need a rebuild before you plug it into your M37!!!


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Tim Way
unregistered user
25-Mar-05, 03:01 PM (pst)
 
17. "RE: NP200 question"
In response to message #12
 
   Thanks again Keith!

You're right about old axles and high crawl ratios. It's a recipe for disaster. Guess I'll have to change the master plan a tad.

I know that there are MUCH better wheels out there but , in my honest opinion, an M37 doesn't look "right" without Budd wheels. I don't know Joe in Nevada, but I beleive Frank Irons put a Dana 60 in one of his trucks and kept the Budd wheels. Maybe Frank will show up in Ouray again this year and this time I'll have a note pad ready!

72.44 is a respectable crawl ratio. The M37 stock is ~73 if I remember correctly. Both numbers beat the Jeep Rubicon which is 65.92:1 and that's WITH a 4:1 transfer case. Now that I start thinking about it, I start to wonder if a doubler is "needed"....well, come to think of it, none of this is "needed" But I do want it!

I hope I can find a good running 360 and an NV4500. I'd like to do fuel injection too....ahh it all looks so good in my mind....until I start putting price tags next to each item.

But time is on my side. I just need to be patient and wait for the perfect deal(s).

Take care,
Tim


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Greg S
Member since 2-Aug-04
8 posts
25-Mar-05, 11:26 AM (pst)
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13. "RE: NP200 question"
In response to message #9
 
   I don't know why people say that the 6bt won't fit. I used a motor and Getrag manual out of an 1990 D350 2wd pickup. This motor did not have an intercooler on it (good, because that would not fit). With a few small modifications this motor fit into the engine bay like it was buit for it. I had to notch out the DS of the oil pan, and put a 3" lift on the front end (more like 2" after adding the weight from the engine and a winch). I have 1/2" of clearance between the rear valve cover and the firewall, 1/4" between the hood and motor, and my radiator is pushed all the way up to the grill guard with an electric fan. I was even able to reuse the throttle & clutch pedals, throtle cable and clutch master/slave cylinder from the donor truck. This is the ony major repower conversion that I have done, and I could not have asked for one where more things just seemed to fall into place.

I am currently looking into converting to an np203 / np200 hybrid doubler setup when I rebuild the tranny.

Greg Schoenheider

'53 M37 with Cummins 6bt
MVPA


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Mike C.
unregistered user
25-Mar-05, 11:43 AM (pst)
 
14. "RE: NP200 question"
In response to message #13
 
   Greg, that's a good report. I'd always been told it didn't work but you have made a believer out of me. As you have explained it, It sounds very doable.

Thanks again,

Mike C.


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Chris G
unregistered user
25-Mar-05, 09:46 PM (pst)
 
18. "RE: NP200 question"
In response to message #9
 
   My conversion is a 6at not 6bt. Different motor all together. 120 hp at 3600 rpm. 210 cid turbo 14 psi boost. 5.83's yield a bit over 60. 15-16 mpg.


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Greg S
Member since 2-Aug-04
8 posts
25-Mar-05, 01:27 PM (pst)
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15. "RE: NP200 question"
In response to message #5
 
   Lee,

Are you running a centered rear axle on your truck, or have you converted the np205 to a side output?

Greg Schoenheider

'53 M37 with Cummins 6bt
MVPA


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Lee Alessi
unregistered user
25-Mar-05, 02:51 PM (pst)
 
16. "RE: NP200 question"
In response to message #15
 
   no i actually redid the entire truck.
im running a 14 bolt rear with a centered output np205. it barely, and i mean barely misses the m715 rear 'doghouse" under full compression.

i also added , a/c, hydroboost brakes, hydro ram steering the first modern open knuckle spring under dana 60 that im aware of, along with 4 wheel discs. i have well over 25,000 in the truck. it gets 30+mpg. im probably going to sell it. i need more seat space for the kids, and the m35a2 is alot of fun!

the 6bt will fit, but just like an m715, most people who ask are tire kickers, and if they are asking, they generally are going to have a hard time doing it themselves.

you know id like to add, my dana 60 is almost maximum gvw at 3780# on the front axle. i guess for street driving a 6bt would work, but another 300~400 would be way too much, imo. id also like to add or at least figure out what i need a 6bt for. bragging rights, sure. real world use? i dont need it. granted i cant pull a 4 horse trailer, but i doubt anyone with sense would do so in a 6bt powered 37, or 715.

i may turn up the pump on the 4b, but not till i get an egt gauge......

if anyone needs any measurements or questions, ill be more than happy to provide my opinions, and information free. ill even call you, if you want.


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